Dual-Color / Tri-Color 3D Printing Filament Production Line

Product Name: Modular Two-Color and Three-color 3D Printing Consumables Production Line

Overview

Our modular two-color/three-color 3D printing consumables production line represents the pinnacle of consumables manufacturing technology and is specifically designed for the production of high-quality, creative multi-color and gradient consumables. This integrated solution combines precise extrusion, intelligent color matching and real-time monitoring, ensuring that the produced consumables meet the highest standards in color consistency, diameter accuracy and mechanical properties. It is an ideal choice for manufacturers pursuing product differentiation and high added value.

Core advantages

Unparalleled color creativity: Unlock the ability to produce two-color, three-color, marble texture, and gradient segment consumables to meet the demands of artists, designers, and the high-end consumer market.

Outstanding precision and consistency: Equipped with a precise servo drive system and closed-loop diameter control system, the filament diameter tolerance is stable at ±0.02mm, ensuring an outstanding printing success rate.

Highly modular design: The core of the production line adopts a modular concept. You can easily upgrade from a single-color basic line to a two-color or three-color configuration, protecting the initial investment and adapting to future business growth.

Intelligent integration and control: The central integrated control system (PLC + HMI touch screen) uniformly manages all extruders, servo motors and diameter gauges, achieving one-click start and stop, parameter synchronization and fault diagnosis, significantly simplifying the operation process.

Energy-saving and highly efficient: By adopting high-quality and efficient gearboxes and ceramic heaters, energy consumption is significantly reduced, while maintaining a stable thermal field and enhancing production economic benefits.

Detailed technical specifications and descriptions

1. Extrusion system

Configuration: 2 or 3 independent high-precision single-screw extruder units.

Screw design: Optimized for common materials such as PLA, ABS, PETG, and TPU, the screw and barrel ensure uniform plasticizing and stable output.

Drive system: Each extruder is driven by an independent servo motor, achieving extremely precise speed control and perfect synchronization.

Temperature control system: Each section of the barrel is equipped with a PID intelligent temperature control module, with an accuracy of ±1°C, ensuring stable material processing temperature.

2. Multi-color fusion and molds

Core components: Customized multi-channel composite molds, precisely converging molten materials of different colors within the die head to form the required floral patterns.

Flexibility: Molds can be quickly changed and product types switched according to the target patterns (parallel, vortex, gradient, etc.).

3. Diameter control system:

Laser diameter gauge: High-precision non-contact laser measuring head, continuously monitoring the diameter of consumables.

Closed-loop feedback: Real-time data is sent to the main control system to automatically fine-tune the speed of the traction machine, achieving 24/7 uninterrupted precise diameter control.

4. Cooling and Traction:

Two-stage cooling water tank: The first stage is the rapid setting water cooling tank (equipped with a water temperature controller), and the second stage is the air-drying device to ensure that the consumables are completely cooled and the surface is dry without water stains.

Servo traction machine: Fully servo double-track traction machine, providing smooth and powerful traction force, fully synchronized with the extrusion speed, eliminating slippage or deformation.

5. Winding System

Servo winding machine: Intelligent torque control winding machine, providing constant tension winding, suitable for different winding diameters (usually 1kg, 2kg, 5kg).

Roll changing function (optional): It can be equipped with an automatic cutter and a dual-station winding machine to achieve automatic roll changing without stopping the machine, greatly enhancing production efficiency.

6. Intelligent control system

Central control console: A large color human-machine interface (HMI) touch screen, serving as the control brain of the entire production line.

User-friendly interface: All key parameters (temperature, speed, diameter, tension, etc.) are graphically displayed, and Settings and adjustments are intuitive and simple.

Data recording and traceability: Supports the storage and invocation of process parameters, facilitating rapid switching of product formulas and ensuring production repeatability.

Application fields

Professional consumables manufacturer: Hoping to expand the product line and produce high-profit creative consumables.

3D printing service provider: Hopes to produce unique consumables by itself to enhance its service competitiveness.

Educational and research institutions: For research on new material formulations and multi-material printing technologies.

Large enterprises: High-quality customized materials required for internal prototype development and product manufacturing.